Champion in stock removal – the innovative CC-GRIND ROBUST
May 31, 2024
PFERD presents the modern, high-performance and ergonomic alternative to grinding wheels, flap discs and fibre discs
Lightweight, quiet, generates little dust, very easy to handle: the CC-GRIND ROBUST combines all of these great attributes in a single product. It offers much better ergonomics than a grinding wheel and generates around 85% less dust during use, as well as much lower vibrations – all whilst being noticeably quieter! But that’s not all – the CC-GRIND ROBUST also beats a grinding wheel in terms of stock removal, as it is exceptionally aggressive and removes material three times faster. A considerably superior surface quality is also produced.
One tool, multiple benefits
When compared against other types of disc/wheel, further user benefits become apparent. In contrast to flap discs, flat surfaces can be achieved thanks to its dimensional stability. The CC-GRIND ROBUST also beats fibre discs as it provides reliable results in edge grinding applications. Thanks to glass-fibre-reinforced plastic backers, this new grinding disc from PFERD also easily handles even extreme climatic conditions with no deformation. What’s more, the tool is easy to trim.
All the benefits of CC-GRIND ROBUST at a glance:
- Super-fast stock removal
- Very ergonomic
- Flat surfaces can be achieved
- Easily handles tough conditions
- Enables precise and accurate stock removal
Experienced operators know machining instability rarely starts at the cutting edge. It starts in the sump. Foam creeping into high-pressure lines. Heat building at the tool interface. Bacteria breaking down fluid integrity. Corrosion forming where it shouldn’t. When coolant chemistry falls out of balance, performance doesn’t collapse all at once — it slowly drifts. Tool life shortens. Surface finish changes. Operators compensate. Downtime increases. Cooling lubricants must simultaneously remove heat, provide boundary and extreme-pressure lubrication, flush chips, resist microbiological growth, prevent corrosion, control foam, and remain stable in both hard and soft water conditions. Cadillac Oil’s Microcool line is engineered to maintain that balance across materials, duty levels, and machine conditions. The Three Microcool Technologies Synthetic: - High thermal and oxidation stability - Rapid heat dissipation - Oil-rejecting, clean-running chemistry - Low misting and reduced smoke - Enhanced wetting agents for reduced carry-out - Transparent formulation for operator visibility Semi-Synthetic: - Balanced extreme pressure and boundary lubrication - Strong detergency and surface finish capability - Defoaming performance for low and high pressure systems - Extended sump life with microbiological protection - Stable in varying water hardness Soluble Oil: - Premium base oils with advanced emulsion packages - High lubricity for demanding applications - Bio-resistant components for sump longevity - Excellent corrosion protection - Stable emulsions in hard and soft water Why the Chemistry Matters Modern CNC systems operate at higher spindle speeds, feed rates, and often high-pressure coolant delivery. Coolant must maintain film strength under load, prevent thermal shock, control aeration, resist microbial breakdown, and maintain emulsion stability across water conditions. If any of those fail, the result is reduced tool life, inconsistent finishes, and reactive maintenance. Microcool fluids are formulated to maintain stability under those variables across extended production cycles. Industry Applications Automotive Manufacturing – Controls heat and foam under aggressive feeds and continuous production. Aerospace – Supports heat management and corrosion protection for tight-tolerance alloys. General & Heavy Industry – Maintains stability across mixed substrates and variable water quality. The Result With Microcool: - Tool life extends under load - Surface finishes remain consistent - Sump life increases - Waste streams decrease - Machines run cleaner Cutting tools remove material. Coolant chemistry protects the process. Learn How Cadillac Oil Co. can optimise your machining
And Why Other Industries Follow the Same Path
Walk through any shop and you’ll hear a lot about tolerances, feeds, speeds, and tool life. You won’t always hear people talk about surface roughness — at least not until something fails. A seal leaks. A coating flakes. A bearing runs hot. A part that 'looked fine' doesn’t perform. Surface finish isn’t cosmetic. It controls friction, wear, lubrication retention, adhesion, and ultimately whether a component survives in the real world. Why Roughness Testing Matters Surface texture directly impacts: • Performance & Functionality – Proper sealing, lubrication retention, and part interaction. • Durability – Reduced wear, corrosion, and friction-related failures. • Quality Control – Early detection of process variation before scrap piles up. • Adhesion – Reliable bonding of coatings, paint, or plating. Improper roughness doesn’t always look dramatic. Sometimes it’s only a few microinches off. But those few microinches can determine whether a part runs for 10 years — or 10 hours. The Human Side of Surface Finish Every machinist has experienced this moment: You hit the print. The dimensions check out. The part looks clean. Then QC runs a roughness test — and it misses spec. Surface texture isn’t something you can judge by eye. Even experienced machinists can’t 'see' 0.01µin variation. That’s why reliable measurement tools matter. Not to police production — but to protect it. Engineering the Solution The INSIZE ISR-C002 Roughness Tester was built for real manufacturing environments — not lab-only inspection rooms. What It Delivers: • 21 Roughness Parameters (Ra, Rz, Rq, Rmax, etc.) • 0.01µin Resolution • Portable handheld design with 2.56-inch display • Bluetooth & USB output for traceability and SPC • Memory for approximately 100 results Measure immediately. Adjust immediately. Prevent problems immediately. The Result When roughness testing becomes routine: • Scrap decreases. • Rework drops. • Coating failures decline. • Warranty risk shrinks. • Confidence increases across the production chain. Surface finish stops being a guessing game. It becomes controlled. Learn how we can help your shop get a better surface finish
